A B2B production guide to windproof roller blinds, covering technical-screen cutting, fabric welding, profile processing, assembly and two-sided inspection. The equipment sequence below follows the Sunshieldorhonki catalog; prices are intentionally excluded because final tooling, voltage, guarding and automation depend on the customer’s product.
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Manufacturing Process
- Confirm finished dimensions, screen material and windproof guide system.
- Digitally cut the technical screen fabric.
- Weld reinforced edges, pockets or system-specific fabric features.
- Cut tubes, rails and side-guide profiles.
- Assemble the drive, fabric, rails and windproof guide components.
- Turn, debug and inspect the complete blind before packing.
Step 1: Fabric cutting
Vibration Knife Fabric Cutting Machine
Line status: Alternative / shared digital cutting platform
| Version | Catalog parameters |
|---|---|
| 4 m version | 1,200 kg | 11 kW | 5,470 × 3,920 × 1,300 mm |
| 6 m version | 1,500 kg | 11 kW | 7,470 × 3,920 × 1,300 mm |
Choose one working length according to maximum product width. Layout-and-label configurations are available; confirm software workflow before specification.
Step 2: Edge and pocket welding
Fabric Welding Machine
Line status: Required for the catalog windproof configuration
| Version | Catalog parameters |
|---|---|
| 4 m version | 650 kg | 5 kW | 4,500 × 855 × 1,550 mm |
| 6 m version | 950 kg | 7 kW | 6,500 × 855 × 1,550 mm |
Choose the version that covers the maximum welded width. Edge, pocket and reinforcement tooling must match the selected windproof system.
Step 3: Profile cutting
Hand-Lever Aluminum Profile Cutting Machine
Line status: Essential budget alternative
| Version | Catalog parameters |
|---|---|
| Catalog specification | 320 kg | 2.5 kW | 6,650 × 1,050 × 1,300 mm |
Suitable for flexible custom sizes and lower output. It is an alternative to CNC positioning.
CNC Aluminum Profile Cutting Machine
Line status: Recommended shared profile cutter
| Version | Catalog parameters |
|---|---|
| Catalog specification | 320 kg | 2.5 kW | 6,650 × 1,050 × 1,300 mm |
Best for repeat dimensions and faster positioning. Confirm blade, guarding and profile fixtures against actual drawings.
Step 4: Assembly debugging and inspection
Flip Inspection Table
Line status: Recommended assembly and two-sided inspection station
| Version | Catalog parameters |
|---|---|
| Catalog specification | 300 kg | 4,000 × 3,000 × 800 mm |
Supports safe turning, alignment checks and debugging of large assembled blinds.
Configuration Options
| Level | Recommended scope |
|---|---|
| Essential | 4 m or 6 m vibration knife + matched-width welder + hand-lever profile cutter + assembly tables |
| Recommended | Matched cutting/welding width + CNC profile cutter + flip inspection table |
| Shared-factory | Reuse vibration knife and CNC profile cutter across roller, Roman and Shangri-La lines |
Quality-Control Checklist
- Fabric direction and square cut
- Straight, consistent welded edges compatible with the guide system
- Profile length, cutting angle and side-guide fit
- Full travel, tension, guide engagement and finished squareness
What We Need to Configure Your Line
Send Sunshieldorhonki your blind sample or drawings, maximum finished width and height, fabric/slat/profile materials, expected daily or monthly output, preferred automation level, workshop dimensions, power and compressed-air details, and any existing machines you want to reuse.
We will turn those inputs into a process plan, machine list and factory-layout proposal without forcing duplicate equipment.
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