A specialized equipment plan for magnetic Venetian blinds integrated into insulating glass, including slat forming, multi-station rail processing and fatigue testing. The equipment sequence below follows the Sunshieldorhonki catalog; prices are intentionally excluded because final tooling, voltage, guarding and automation depend on the customer’s product.
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Manufacturing Process
- Form and punch C- or L-shape slats.
- Multi-punch the head rail.
- Multi-drill the bottom rail.
- Form the system covers.
- Assemble magnetic control and ladder components.
- Run fatigue tests before insulated-glass integration.
Step 1: Slat forming — choose one profile
C-Shape Magnetic Blind Slat Machine
Line status: Slat-profile alternative
| Version | Catalog parameters |
|---|---|
| Catalog specification | 250 kg | 2 kW, 220 V, 50 Hz | 3,800 × 400 × 1,200 mm |
Choose C-shape or L-shape according to the integrated blind system; do not purchase both unless producing both profiles.
L-Shape Magnetic Blind Slat Machine
Line status: Slat-profile alternative
| Version | Catalog parameters |
|---|---|
| Catalog specification | 250 kg | 2 kW, 220 V, 50 Hz | 3,800 × 400 × 1,200 mm |
An alternative profile configuration requiring matching materials, punches and assembly components.
Step 2: Head-rail multi-punching
Head-Rail Multi-Punch Machine
Line status: Required for the hollow-glass catalog line
| Version | Catalog parameters |
|---|---|
| Catalog specification | 100 kg | 2 kW | 2,000 × 500 × 1,300 mm |
Multi-station tooling must match the head-rail drawing and magnetic control system.
Step 3: Bottom-rail multi-drilling
Bottom-Rail Multi-Drill Machine
Line status: Required for the hollow-glass catalog line
| Version | Catalog parameters |
|---|---|
| Catalog specification | 100 kg | 2 kW | 2,000 × 500 × 1,300 mm |
Verify hole count, pitch and datum from the bottom-rail drawing.
Step 4: Cover forming
Cover Forming Machine
Line status: Required forming station
| Version | Catalog parameters |
|---|---|
| Catalog specification | 100 kg | 2 kW, 220 V, 50 Hz | 1,300 × 500 × 1,300 mm |
Tooling is selected for the cover profile used by the insulated-glass blind system.
Step 5: Cycle and fatigue validation
Fatigue Testing Machine
Line status: Required validation station
| Version | Catalog parameters |
|---|---|
| Catalog specification | 100 kg | 2 kW, 220 V, 50 Hz | 1,300 × 500 × 1,300 mm |
Define cycle count, load and acceptance criteria with the customer’s quality plan.
Configuration Options
| Level | Recommended scope |
|---|---|
| Essential | One profile-specific slat machine + multi-punch + multi-drill + cover forming + fatigue test |
| Dual-profile | Add both C- and L-shape slat machines only when both product systems are required |
| Integration-ready | Confirm glass-cavity dimensions, magnetic controls and acceptance cycle standard first |
Quality-Control Checklist
- Profile shape and slat-hole consistency
- Head/bottom rail feature alignment
- Magnetic control clearance inside the cavity
- Documented fatigue cycles and functional acceptance
What We Need to Configure Your Line
Send Sunshieldorhonki your blind sample or drawings, maximum finished width and height, fabric/slat/profile materials, expected daily or monthly output, preferred automation level, workshop dimensions, power and compressed-air details, and any existing machines you want to reuse.
We will turn those inputs into a process plan, machine list and factory-layout proposal without forcing duplicate equipment.
Plan Your Blind Production Line
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